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Hogar » Productos » Industria » 1*2 PMMA (UV Resistance) Large Side Gate Runner S136R HRC48-52 Steel Front And Back Mold Polishing High Transparent Lotus Body Decoration Lense Mold

1*2 PMMA (UV Resistance) Large Side Gate Runner S136R HRC48-52 Steel Front And Back Mold Polishing High Transparent Lotus Body Decoration Lense Mold

This is a high-precision 1×2 cavity injection mold, custom-engineered for manufacturing UV-resistant PMMA lotus-shaped decorative lenses. Designed with a large side gate runner system, premium S136R stainless steel (heat-treated to HRC48–52), and full front/back mold polishing, this mold delivers crystal-clear, defect-free parts for decorative lighting, home accents, and optical applications. Optimized for PMMA’s high light transmission and UV-stabilized properties, it ensures long-term clarity and durability in both indoor and outdoor environments.
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  • 23318

  • YIXUN mold

  • 8480419090

Product Overview

This is a high-precision 1×2 cavity injection mold, custom-engineered for manufacturing UV-resistant PMMA lotus-shaped decorative lenses. Designed with a large side gate runner system, premium S136R stainless steel (heat-treated to HRC48–52), and full front/back mold polishing, this mold delivers crystal-clear, defect-free parts for decorative lighting, home accents, and optical applications. Optimized for PMMA’s high light transmission and UV-stabilized properties, it ensures long-term clarity and durability in both indoor and outdoor environments.

Mold Technical Specifications

Parameter Specification
Mold Configuration 1×2 balanced cavity design
Runner System Large side gate injection, optimized for transparent PMMA flow
Molding Material PMMA (Acrylic), UV-resistant grade
Cavity & Core Steel S136R corrosion-resistant stainless steel
Hardness HRC 48–52 (vacuum heat-treated)
Surface Finish Full front & back mold high-gloss polishing for ultra-transparent optical clarity
Application High-transparent lotus decoration lenses, light diffusers, and decorative elements
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Key Structural & Performance Advantages

1. 1×2 Balanced Cavity Layout for Symmetrical Production

The 1×2 symmetrical cavity design ensures identical melt flow, cooling, and ejection for both lotus-shaped lenses:
  • Eliminates flow imbalance, ensuring consistent part weight, dimensions, and optical clarity.

  • Doubles output per cycle, maximizing production efficiency while maintaining strict quality control.

  • Prevents warpage or shrinkage differences between the two cavities, critical for matching decorative elements.

2. Large Side Gate Runner System for PMMA Transparency

The large side gate design is specifically optimized for PMMA’s unique molding characteristics:
  • Reduces shear stress during injection, preventing material degradation, yellowing, or haze that would ruin optical clarity.

  • Ensures complete, uniform filling of the intricate lotus petal geometry, eliminating short shots or air traps in fine details.

  • The gate location leaves minimal visible marks on the finished part, preserving the decorative lens’s aesthetic appeal.

3. S136R Stainless Steel: The Gold Standard for Optical Molds

S136R is a premium corrosion-resistant stainless steel, ideal for high-polish and transparent applications:
  • Superior corrosion resistance: Prevents pitting or staining from moisture or additives, ensuring long-term mold stability and consistent part clarity.

  • Exceptional polishability: Accepts ultra-fine mirror polishing, creating defect-free, light-transmitting surfaces required for crystal-clear PMMA lenses.

  • High hardness (HRC48–52): Delivers excellent wear resistance, even with repetitive high-temperature PMMA injection cycles, extending mold service life.

4. Full Front & Back Mold Polishing for Maximum Clarity

Both the front and back mold halves are precision-polished to meet strict optical standards:
  • Zero surface defects: Eliminates scratches, pits, or texture that would scatter light and reduce the lens’s decorative effect.

  • Uniform light transmission: Ensures consistent clarity across the entire lotus lens surface, critical for light diffusion and visual appeal.

  • Smooth demolding: The polished surface reduces ejection friction, preventing sticking or marring of the delicate petal features.

5. UV-Resistant PMMA Optimization for Decorative Use

This mold is tailored to the properties of UV-stabilized PMMA, which is ideal for decorative lenses:
  • The mold design minimizes residual stress, preventing warpage or cracking in outdoor-exposed parts.

  • Optimized cooling and venting eliminate common PMMA defects like silver streaks, burn marks, or sink marks.

  • The final parts maintain their transparency and color stability under prolonged UV exposure, making them suitable for both indoor and outdoor decorative applications.


Application & Quality Assurance

This mold is purpose-built for producing high-quality PMMA lotus decoration lenses, widely used in:
  • Indoor and outdoor lighting fixtures (e.g., chandeliers, garden lights)

  • Home decor and art installations

  • Wedding and event centerpieces

  • Aquarium and water feature accents

The use of S136R steel, precision polishing, and a PMMA-optimized gate system ensures consistent, crystal-clear parts with long-lasting UV resistance.

Conclusion

The 1×2 cavity PMMA UV-resistant injection mold is a high-performance solution for manufacturing high-transparent lotus-shaped decorative lenses. With its balanced cavity design, S136R steel construction, large side gate runner, and full mold polishing, it delivers the optical clarity, durability, and production efficiency required for premium decorative PMMA components.


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